LAYER CHICKEN FARM TURNKEY SOLUTIONS




Egg-laying chickens

Commercial hens usually begin laying eggs at 16–21 weeks of age, although production gradually declines soon after from approximately 25 weeks of age. This means that in many countries, by approximately 72 weeks of age, flocks are considered economically unviable and are slaughtered after approximately 12 months of egg production,although chickens will naturally live for 6 or more years. In some countries, hens are force moulted to re-invigorate egg-laying.

Environmental conditions are often automatically controlled in egg-laying systems. For example, the duration of the light phase is initially increased to prompt the beginning of egg-laying at 16–20 weeks of age and then mimics summer day length which stimulates the hens to continue laying eggs all year round; normally, egg production occurs only in the warmer months. Some commercial breeds of hen can produce over 300 eggs a year.

Free-range

Commercial free range hens in the Scottish Borders
Free range chickens being fed outdoors

Free-range poultry farming allows chickens to roam freely for a period of the day, although they are usually confined in sheds at night to protect them from predators or kept indoors if the weather is particularly bad. In the UK, the Department for Environment, Food and Rural Affairs (Defra) states that a free-range chicken must have day-time access to open-air runs during at least half of its life. Unlike in the United States, this definition also applies to free-range egg-laying hens. The European Union regulates marketing standards for egg farming which specifies a minimum condition for free-range eggs that "hens have continuous daytime access to open air runs, except in the case of temporary restrictions imposed by veterinary authorities".The RSPCA "Welfare standards for laying hens and pullets" indicates that the stocking rate must not exceed 1,000 birds per hectare (10 m2 per hen) of range available and a minimum area of overhead shade/shelter of 8 m2 per 1,000 hens must be provided.

Free-range farming of egg-laying hens is increasing its share of the market. Defra figures indicate that 45% of eggs produced in the UK throughout 2010 were free range, 5% were produced in barn systems and 50% from cages. This compares with 41% being free range in 2009.

Suitable land requires adequate drainage to minimise worms and coccidial oocysts, suitable protection from prevailing winds, good ventilation, access and protection from predators. Excess heat, cold or damp can have a harmful effect on the animals and their productivity. Free range farmers have less control than farmers using cages in what food their chickens eat, which can lead to unreliable productivity, though supplementary feeding reduces this uncertainty. In some farms, the manure from free range poultry can be used to benefit crops.

The benefits of free range poultry farming for laying hens include opportunities for natural behaviours such as pecking, scratching, foraging and exercise outdoors.

Both intensive and free-range farming have animal welfare concerns. Cannibalismfeather pecking and vent pecking can be common, prompting some farmers to use beak trimming as a preventative measure, although reducing stocking rates would eliminate these problems. Diseases can be common and the animals are vulnerable to predators. Barn systems have been found to have the worst bird welfare. In South-East Asia, a lack of disease control in free range farming has been associated with outbreaks of Avian influenza.

Free-run

Instead of keeping them in cages, free-run laying hens roam freely within an enclosed barn. This type of housing also provides enrichment for the hens, including nesting boxes and perches that are often located along the floor of the barn. Many believe that this type of housing is better for the bird than any caging system, but it has its disadvantages, too. Due to the increase in activity of the birds, dust levels tend to elevate and the air quality decreases. When air quality drops, so does production as this compromises the health and welfare of both birds and their caretakers.

Organic

In organic egg-laying systems, chickens are also free-range. Organic systems are based upon restrictions on the routine use of synthetic yolk colourants, in-feed or in-water medications, other food additives and synthetic amino acids, and a lower stocking density and smaller group sizes. The Soil Association standards  used to certify organic flocks in the UK, indicate a maximum outdoors stocking density of 1,000 birds per hectare and a maximum of 2,000 hens in each poultry house. In the UK, organic laying hens are not routinely beak-trimmed.

Yarding

While often confused with free range farming, yarding is actually a separate method by which a hutch and fenced-off area outside are combined when farming poultry. The distinction is that free-range poultry are either totally unfenced, or the fence is so distant that it has little influence on their freedom of movement. Yarding is a common technique used by small farms in the Northeastern U.S. The birds are released daily from hutches or coops. The hens usually lay eggs either on the floor of the coop or in baskets if provided by the farmer. This husbandry technique can be complicated if used with roosters, mostly because of their aggressive behavior.

Battery cage    
Poultry farm using battery cages in India

The majority of hens in many countries are housed in battery cages, although the European Union Council Directive 1999/74/EC  has banned the conventional battery cage in EU states from January 2012. As of April 1, 2017, no new battery cages are able to be installed in Canada.  Farmers must move towards enriched housing or use a cage-free system. In 2016, the Egg Farmers of Canada announced that the country's egg farmers will be transitioning away from conventional hen housing systems (battery cages) and have no conventional caging left by 2036.These are small cages, usually made of metal in modern systems, housing 3 to 8 hens. The walls are made of either solid metal or mesh, and the floor is sloped wire mesh to allow the feces to drop through and eggs to roll onto an egg-collecting conveyor belt. Water is usually provided by overhead nipple systems, and food in a trough along the front of the cage replenished at regular intervals by a mechanical system.

Battery cages are arranged in long rows as multiple tiers, often with cages back-to-back (hence the term). Within a single barn, there may be several floors containing battery cages meaning that a single shed may contain many tens of thousands of hens. Light intensity is often kept low (e.g. 10 lux) to reduce feather pecking and vent pecking. Benefits of battery cages include easier care for the birds, floor-laid eggs (which are expensive to collect) are eliminated, eggs are cleaner, capture at the end of lay is expedited, generally less feed is required to produce eggs, broodiness is eliminated, more hens may be housed in a given house floor space, internal parasites are more easily treated, and labor requirements are generally much reduced.

In farms using cages for egg production, there are more birds per unit area; this allows for greater productivity and lower food costs. Floor space ranges upwards from 300 cm2 per hen. EU standards in 2003 called for at least 550 cm2 per hen. In the US, the current recommendation by the United Egg Producers is 67 to 86 in2 (430 to 560 cm2) per bird.The space available to battery hens has often been described as less than the size of a piece of A4 paper (623 cm2). Animal welfare scientists have been critical of battery cages because they do not provide hens with sufficient space to stand, walk, flap their wings, perch, or make a nest, and it is widely considered that hens suffer through boredom and frustration through being unable to perform these behaviours. This can lead to a wide range of abnormal behaviours, some of which are injurious to the hens or their cagemates.

Furnished cage

In 1999, the European Union Council Directive 1999/74/EC banned conventional battery cages for laying hens throughout the European Union from January 1, 2012; they were banned previously in other countries including Switzerland. In response to these bans, development of prototype commercial furnished cage systems began in the 1980s. Furnished cages, sometimes called 'enriched' or 'modified' cages, are cages for egg-laying hens which have been designed to allow the hens to perform their "natural behaviors" whilst retaining their economic and husbandry advantages, and also provide some of the welfare advantages of non-cage systems. Many design features of furnished cages have been incorporated because research in animal welfare science has shown them to be of benefit to the hens. In the UK, the Defra "Code for the Welfare of Laying Hens" states furnished cages should provide at least 750 cm2 of cage area per hen, 600 cm2 of which should be usable; the height of the cage other than that above the usable area should be at least 20 cm at every point and no cage should have a total area that is less than 2000 cm2. In addition, furnished cages should provide a nest, litter such that pecking and scratching are possible, appropriate perches allowing at least 15 cm per hen, a claw-shortening device, and a feed trough which may be used without restriction providing 12 cm per hen. Furnished cages (Enriched) give the hens more space than the conventional battery cages, so that each bird may spread their wings without touching one another if desired. Enrichment such as nest boxes, perches, and dust baths are also provided so that the birds may carry out their natural behaviors such as nesting, roosting, and scratching as though they were outdoors.

Enrichment of laying hen cages ultimately results in better bone quality. This is a result of the increased activity in the hens from the additional space and enrichment provided in the furnished housing system.

Although the enriched housing system has its advantages such as reduced aggression towards one another and cleaner eggs, modern egg laying breeds often suffer from osteoporosis which results in the chicken's skeletal system being weakened. During egg production, large amounts of calcium are transferred from bones to create egg-shell. Although dietary calcium levels are adequate, absorption of dietary calcium is not always sufficient, given the intensity of production, to fully replenish bone calcium. This can lead to increases in bone breakages, particularly when the hens are being removed from cages at the end of laying. Osteoporosis may be prevented by free range and cage-free housing systems, as they have shown to have a beneficial impact on the skeletal system of the hens compared to those housed in caged systems.

Countries such as Austria, Belgium or Germany are planning to ban furnished cages until 2025 additionally to the already banned conventional cages




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